Homemade Solar Cell

When doing the research for a article on new green products, I was unaware of many of the different ways to convert the energy of the sun into electrical power. I have written about solar cell or photovoltaic cell systems, so let’s look at another type of solar energy system.

The Stirling engine goes back to the early 1800′s, when steam was the order of the day. Steam was used to power factories, trains, and many types of work that required lots of horsepower. However, with steam came the danger of a boiler blowing up when something went wrong. Robert Stirling saw a different approach. His invention still used fire to heat the hot chamber but instead of steam, he used the heat to move pistons.

The Stirling engine is a heat engine that is vastly different from the internal combustion engine. It is highly efficient, operates quietly and is great at converting otherwise wasted heat into kinetic energy. Its only drawback is loss of power from internal fraction. The gasses (most often air) used inside the engine remain inside and are never expelled. With no exhaust valves like a gasoline or diesel engine and with no explosions from combustion, the engines run very quietly.

To operate the Stirling engine only an external heat source is required, which could be anything from solar heat to the heat produced by decaying plants. In one model, the heat from a human hand powers a small version of the Stirling engine!

The basic operation of this thermal engine is really quite simple. The engine has two chambers, one hot and one cold. When an external heat source is applied the hot air expands moving a piston and flows to the cold chamber. A flywheel is attached to maintain movement.

The reason the Stirling engine works so well for a solar application is that heat from the sun can easily be concentrated to heat the hot chamber. A parabolic mirror much like that seen with the roof mounted satellite dishes is used to gather and focus the sunlight. With the sunlight focused onto the hot chamber of the engine, the temperature raises and the engine starts running. Connect the output shaft to a generator, and electricity is the product.

The engine and support equipment is contained in a package small enough to be suspended from the end of a metal arm, much like the design of satellite TV systems but on a much larger scale. Some systems are producing 25K watts of power and have been installed and operational for a couple of years.

In a future article about green products I will list the different solar technologies and how they compare to the competition.

Michael